What is Laser Ablation of Fine Wires?
The ablation of fine wires by laser technology is a precise technique that involves the controlled removal of material from conductive wires, enabling numerous applications across various industries. Laser ablation involves precisely removing insulation or coatings, exposing wire conductors, or creating intricate patterns. It is an high precision process that demands both expertise and cutting-edge equipment.
Applications for Laser Ablated Wires
The wires that are laser ablated at Avicenna can be used in medical procedures like
neuro aneurysm filling. Avicenna’s ablation capabilities have various techniques and processes for wire ablation, ensuring precision and accuracy in all operations.
Avicenna also excels in the intricate and precise laser ablation processes involved in the production of wires used in
constant glucose monitoring devices. These devices rely on the integration of sensors that require wire ablation to ensure optimal functionality. The tiny wires are vital components of these devices. They undergo laser ablation within a controlled environment that adheres to stringent specifications.
Discrete targeted insulation laser ablation.
Our focus on customization allows us to tailor our wire ablation solutions to the unique requirements of each project. We understand that every application is different, and we strive to provide a personalized experience that results in superior outcomes. By actively involving our clients in the design and development process, we create prototypes that not only meet their specifications but also undergo rigorous testing to ensure reliability and performance.
Materials that can be Laser Ablated:
At Avicenna, a wide range of materials can be used for wire ablation, including plastics like
- polyamide,
- urethane,
- PTFE, and
- other polymers.
These materials are mostly insulations on a metal conductor.
Fine wire bundling with laser ablated insulation
Avicenna - AMETEK EMC’s Expert Brand for Laser Ablation Technology
AMETEK EMC’s laser ablation expert brand Avicenna has been manufacturing laser ablated fine wires using
precision excimer laser systems for decades. With the mastery of laser technology, extensive experience and cutting-edge laser systems
Avicenna’s capabilities empower to drive innovation, optimize production processes, and push the boundaries of manufacturing.
Fully Automated Systems for Highest Precision
To achieve exceptional precision and accuracy, the state-of-the-art equipment and machinery have been specifically designed for this purpose. These fully automated systems facilitate the testing of wires during the automation process, effectively determining their suitability for use.
How? While pulling the wires off the roll, camera systems check that
a) the wire ablation process has been executed correctly and
b) verify the dimensions of the ablation.
This capability allows real-time quality assessment, ensuring that only wires meeting the desired standards proceed to further manufacturing stages.
Further quality control measures and inspections are implemented post-ablation to ensure the desired outcomes are achieved that meet the quality standards. This automation ensures ultimate precision during the wire ablation process.
Post the ablation process, careful packing ensures damage-free handling of these sensitive wires.
Ablated insulation for welded electrode assemblies
Advantages of Avicenna’s Automated Wire Ablation Process
Automation eliminates manual labor, reducing the time required for wire ablation processes, hence
increasing efficiency.
It also
improves the safety & precision of the procedure. It
enhances workforce safety by reducing the need for manual handling of materials and exposure to potentially hazardous processes.
With our automated systems wire ablation can be executed with high precision and accuracy, ensuring
consistent and repeatable results.
Automation allows for the
customization of wire ablation processes to meet the specific requirements of our clients.
Automated systems can
incorporate quality control measures such as in-line inspection, monitoring, and feedback mechanisms to make sure the wire ablation process has happened with integrity.
Discrete insulation ablation from conductors mid reel.
Quality at AMETEK EMC
We are proud to offer our exceptional wire ablation capabilities to the medical device industry. Our commitment is to provide high-quality, reliable products that meet the specific requirements of our customers. Through our collaborative approach, we work hand in hand with clients, engaging in close partnership throughout the entire process. From the initial design and development stages to prototyping and validation, we prioritize open communication and experimentation to ensure we deliver high-value solutions.
Our commitment to constant improvement drives us to validate solutions for volume production. With our precision, accuracy, and adherence to industry standards, we are a trusted partner in delivering innovative and cutting-edge wire ablation solutions. Our goal is to contribute to the advancement of medical devices, enabling better healthcare outcomes for patients worldwide.